Pallet racking is a high solution for many businesses seeking to improve their storage spaces whilst keeping their products organised and safely stored. Many distribution centres utilise a warehouse pallet racking system to improve their efficiency in their business inventory – and it works for any size company.
For all warehouse situations, running out of space is a consistent worry. The option of buying or renting a second warehouse is expensive and requires utilising every square inch of space to make it worth the investment.
Pallet racking systems are the best and most effective way to achieve this, allowing you to design and plan the installation way so that the specifics of the space you have to use are maximised. Without choosing the right kind of pallet racking to meet your needs, storing various-sized products can prove to be more problematic and expensive.
All of these factors mean that pallet racking is saving a considerable amount of time and space, enabling you to maximize your property use.
Product safety is the top priority when it comes to suppliers and storage requirements. By using the right kind of warehouse storage equipment, you are secure in the safety of the products that you are contracted to store.
This also stretches to protecting your employee workforce by not having them working around inadequately stocked shelving or containment. Pallet racking is made from high-quality materials, making this system dependable and secure for the long haul.
All employees must follow all safety measures in place when it comes to pallet racking systems. Because all pallet racking can be accessed easily, it goes the extra mile to ensure that every employee knows how to use it properly, protecting themselves and every other work as a result.
With so many elements going into your business to focus on, finding a convenient and efficient storage method is integral to keeping operations running smoothly.
Pallet racking is about making storage easy in warehouses that are continuously stacked with products and inventory. This makes for convenience and the overall improvement throughout every aspect of your business. Not only can you stack high, but you also have enough manoeuvring room so that there are no delays when picking a stock.
Having easy access to stock and making adjustable room for new products means that you never will run dry on space for busy periods or have to reduce stock from suppliers.
Contact the team at Monarch Shelving today for the very best solution for a warehouse pallet racking system for your business.
Heavy-duty warehouse storage equipment is used in every kind of industry – from clothing to medical to logistics. Every kind of industry has different requirements for its storage systems, but the accompanying problems have also appeared throughout all.
Due to the lack of clear professional standards for warehouse racking, buyers get confused over the quality of the purchased racking and the acceptance standards. When you have a professional company design and install the racking, it is a different story as they follow every step of compliance and acceptance towards pallet racking and commercial shelving.
Upon installation, the vertical deviation of the shelf piece should not be more than 10mm, the height deviation of the beam on the same layer is +10mm, and the deviation of the centre distance between the bottom of the column of the adjacent shelf piece is +2mm, and the misalignment deviation of the shelf piece in the same lane and the same row is not more than 5mm.
The surface of the warehouse shelving should be sprayed evenly, with no damage, peeling coating or oil stains. Although it can be unavoidable to bump the goods during transportation, if the original is not seriously distorted or deformed, it is normal to install accessories. Once the shelves are accepted, they need to be checked to ensure they are neat and unified, form and the accessories are complete.
Installation requires adhering to the layout of the drawings, with the spacing of the beams on each floor strictly following the drawing dimensions.
The welding seams on the warehouse shelving surface should have no defects such as cracks, slag incursions, welding flashes, burn-through, arc craters or needle-shaped pores. You need to check all of these before accepting your racking or shelving system upon delivery.
Be sure that all of the parts and joints where dust and water would accumulate, as well as the corrosion conditions of parts that can be affected by alternating patterns such as dry and wet. It is key to inspect the damage and rust conditions of hidden parts of your system.
You also need to confirm with your supplier that the received shelves are delivered according to the order, with all accessories complete, colour according to the sample and arriving in the required packaging and transport materials.
When working with Monarch Shelving, you can be sure that the job of planning, delivering and installing your pallet racking and commercial shelving is conducted following all expected professional standards.
Contact our team today to discuss your requirements for warehouse storage equipment.
As you may already have noticed, automation is currently the rage in warehousing, manufacturing and distribution. It was steadily increasing for years before the pandemic caused it to become supercharged. Palletizing caught the automation wave due to its ability to streamline and increase productivity, but also its ability to reduce worker injury and its associated losses in downtime and costs. However, if your inventory does not fit tidy, consistently-sized boxes and instead has to be placed in shifting slippery bags, what is the most effective process in storage?
Automating all or part of your palletizing activity can work for bagged inventory by following a few pointers.
Contents of your pallet load should be kept evenly distributed on the pallet without any empty or uneven spaces. These cause inventory shifting and point loading (a concentrated area of weight destabilizing the pallet load). If your bagged items vary in weight, load the heavier bags on the bottom level and stack them with lighter bags on top.
Be sure to place your bags in ways that prevent any overhang. Overhang is one of the bigger safety concerns as it ultimately throws off the pallet load’s weight distribution and is a leading cause of forklift and storage rack hazards. This also triggers the emergency stop of your system which slows down your process until attention is given.
You also need to ensure that any rails, guards or stops in the palletizing apparatus are free from sharp edges that risk puncturing or ripping of the bags. Plastic wrapping of the pallet load is also essential for safety, although unstable content can make it a challenge.
A rotating wrapper that holds the pallet still whilst wrapping around the load is of consideration to prevent bags from shifting during movement.
Whilst plastic wrap is important for stability, you need to see through it enough to determine if it has shifted at any point during transport. Above all else, good pallet quality is a must across the board for warehouse safety, whether palletizing, forklift transport or sitting on the pallet racking system.
You can have your pallet racking system designed for two deep storage, but you will also require a deep-reach forklift for loading and unloading. Whatever the requirement is needed for warehouse storage equipment, the team at Monarch Shelving can ensure that the design, system and equipment optimize the space and labour potential.
Contact our team today to discuss your industrial storage racks requirement.
It is incredibly easy to fall into the pattern of taking your pallet racking for granted and not even bothering to check on its consistency and durability. It is this very negligent attitude that leads to full racking collapse and loss of business and stock.
True, these racks are designed to last for many years before requiring any kind of maintenance – but that certainty only stands for if no collisions occur that jeopardise the structural integrity of the structure.
Rack failure can seriously injure and even kill one too many members of your workforce within seconds – giving no warning. The warning comes from identifying and reporting any faults that could lead to racking collapse early.
Damage to racking can be extremely simple to spot. In the cases of multiple structural components being broken, bent or twisted it can be impossible to ignore. However, some damage is not immediately identifiable, invisible to the naked eye and has a much longer timeframe to weaken other components because it has found been discovered early enough.
When the damage is not noticed, workers can be unknowingly caught in a catastrophe waiting to happen, where the simplest of bumps or scrapes can cause a chain reaction that brings everything down. There may even have been workers who had noticed something and failed to report it to anyone. This is why thorough inspections are required to be conducted regularly, and training is provided to workers so they know to report any size incident.
It would be easy to spot if a rack is skewed or twisted, but even easier to not report it to the relevant person. This is something that plagues many warehouses throughout the year.
New starters to the business may be more inclined to not report a minor collision for fear of ridicule or losing their job, choosing to ignore the potential consequences by not letting their manager know of the incident. Without being notified, it could be a while before another worker notices any crooked-looking sections or dips, or they could believe that it is an incident already under-report and being dealt with, choosing to carry on as normal.
A small amount of impact can suddenly shift the entire pallet racking system and make it give way. Those consequences of negligence suddenly become a lot different in severity.
Should you feel it is time to evaluate and inspect your current pallet racking requirements, contact the team at Monarch Shelving today, the number one call for warehouse storage equipment.
The majority of warehouses and distribution centres organise their storage via the installation of pallet racks. This solution is designed to store pallets by optimising available space and adapting to the storage needs of each company.
Different types of pallet racking can be installed to get maximum efficiency in outlining their characteristics and differences.
Pallet racking is the system of grouping goods on pallets or other elements to form a unit load facilitating storage and transport in different supply chain phases.
Most of the racking is designed with heavy loads in consideration and plays a huge part in all logistic stages, from inside the warehouse handling to transportation stages. There are many types of pallets according to their dimensions or materials, but the vast majority comply with standard measurements for both industrial racking and forklifts.
The palleting of goods for subsequent storage on industrial racking has several advantages. The optimization of loading and unloading times is of huge benefit to a bustling business in everyday operation by being able to compact goods and make better use of the available space.
Utilising pallet racks provides greater levels of safety in the transportation of goods as well as adds greater flexibility in handling. Pallet racking also allows for easier stock and inventory control, as well as reducing handling, transport and storage costs overall.
There are different types of pallet racking systems a warehouse can choose from. Adjustable pallet racking is the most common and simplest of all racking systems, designed to mechanically store pallets using forklifts running parallel to the racking.
Adjustable is not a compact system, requiring a wider surface for installation. The big advantage of this system is that it is quick and direct access to all of the stored unit loads, on top of its versatility and adaptability.
Very Narrow Aisle racking provides better use of space in the warehouse where the width of the aisles is reduced to reduce the necessary floor space for installation, providing direct access to all pallets stored. This requires special narrow forklifts to move stock and operate around the warehouse.
Double-deep pallet racking is modified to increase storage capacity. Optimization is achieved by adding an extra position for holding pallets at the back of the racking so that they can be stored in 2 depths. The great advantage of double-deep pallet racking is greater storage capacity, however, it does provide loss of selectivity and direct access to each and all unit loads.
Choosing the right pallet racking system can be difficult, which is why it is advisable to consult with a specialist about your specific warehouse storage equipment needs.
Contact the team at Monarch Shelving today for more information.
No business starts to remain at the same level as they are on day one – so it is a natural thing to evaluate and change accordingly every year to reach the next level.
For the warehouse distribution and logistics sector, growth is essential for efficiency and growing reputation with your major clients. When the yearly meeting comes up about how to boost productivity and increase the bottom line, there are three main options to consider to support your business model.
Following the COVID lockdown, most businesses bought into the world of eCommerce as high streets closed their doors to the public. The knock-on effect for logistics companies was a revelation.
Typical pallet in/pallet out operations implemented extra flexibility with their clients that was required to fulfil direct-to-consumer transactions. Digital transactions replaced the typical high street shopping and that resulted in much more stock being required over seasonal spending.
Transitioning to pick and pack is a big step that needs to be done properly to maintain customers and grow profit margins.
Multiple businesses decided to acquire extra space for storage and operational purposes in the last year. However, many businesses resort to this as a decision taken with haste, without properly assessing them to maximise potential.
Without the proper evaluation of how these spaces can withstand company growth for decades to come, you will soon find yourself in a similar position of needing to extend your property portfolio for warehouse space. This could be avoided altogether by looking at your storage system and its capacity.
Looking at replacing your pallet racking and commercial shelving with something more suitable and allocates better use of your warehouse space is an essential element of business growth – without spending a vast fortune for more space.
Adapting to your customer’s needs can sometimes be the last thing that you plan toward, but it certainly gives a much better outlook for your operations if you kept each other involved in each other’s plans.
Understanding a client’s plans can help you to restructure what you hold and how you hold it, allowing you to shift some stock into smaller areas knowing that they have a shelf life, whilst adequately preparing space for what large stock items are ahead – as well as any special promotions that will highly increase sales of a certain stock.
Your challenge can only be properly visualised by understanding the end goal. Breaking down your requirement in warehouse space is going to be the most critical part.
Contact the team at Monarch Shelving today for your warehouse storage equipment needs.
With the economic shift by businesses into the eCommerce arena, many business owners are completely restructuring and redesigning their operations for their warehouse needs. One area that warehouses are jumping on comes in the form of pallet racking – an effective, practical and safe storage solution for inventory.
Many may feel that the planning stages for mapping out a pallet racking strategy seem overwhelming, but the truth is that having that strategy is one of the best investments your businesses will ever make. All it takes is careful planning to adjust your current warehouse layout and then selecting the right warehouse storage equipment for the job.
Whilst calculating the space and storage required for warehouse racking may feel difficult at first, taking full and concise measurements of the likely space usage is the best way to get things right the first time.
Many kinds of pallet racking generally add a lot of space to the vertical dimension, so this needs to be considered right from the start. You will have to take into consideration wall height, floor space and any existing shelving your warehouse has. When combined, all of this information plays into choosing the best storage system for your warehouse.
Taking a full inventory of your existing stock is going to be the next vital part of the process. You could run a full audit of your existing stock and reduce it without wasting too much, allowing you to prepare for a racking system that provides the right capacity and load-bearing capability.
Depending on your business, you may require holding even more stock in the future and will require the space for it at a later date. Whilst working out these calculations can take a sizable amount of time and labour, it is the difference between having a system with lots of space for manoeuvre instead of one that makes very little difference to your warehouse.
Being prepared on the installation day makes the difference in avoiding disruption to your business or stock levels. Even having a temporary plan in place for moving and holding inventory whilst older shelving is disassembled and removed in preparation is a good plan.
When these older shelving and storage units are removed to bring in pallet racking, you may also require staggering your schedule to make your transition smooth and without any problems. You will also require plenty of space to manoeuvre the pallet racking for installation.
If pallet racking is the future of your business, contact the team at Monarch Shelving today for safe storage solutions.
Improving the operations within your warehouse is not only a focus on improving your overall efficiency but also the profitability of the company, to do this, you can focus on improving a few areas – one being your warehouse storage equipment.
If the 2020s have taught us anything, it is to expect the unexpected – and the unexpected shift and reliance on online shopping for a whole variety of products and needs have seen many businesses ill-equipped to handle it.
Increasing amounts of inventory, both year-long and seasonal, is something that warehouses have had to take onboard without the ability to buy an extra warehouse. It has proven challenging and had to make companies look deeper into their available space.
Optimising the warehouse has been the way to mitigate the issues and see an improvement in overall efficiency. This has seen shifts into more compatible pallet racking systems that can hold even more stock up high.
Many companies have also looked into how they have been mixing their stock and witnessing how much space they have left to waste by having smaller items in with the larger ones.
One way they have combatted this is by moving the smaller items to commercial shelving in a separate part of the warehouse so that the space on pallet racking can be saved for the much-needed larger inventory.
This has also reduced the amount of traffic in the aisles which helps with picking times and getting orders out on time – as well as reducing the amount of missing stock and items because they are too hard to find amongst the larger items.
One area that many warehouses are falling behind on is both training and safety inspections, which can have a huge impact on the efficiency of the workplace.
The training is especially within the arena of safety around the aisles and reporting on any damage being done – no matter how small – to your warehouse equipment. The prospect of a full-racking system failure from employees not knowing how to report or manoeuvre safely around the structure is extremely high.
This calls for regular inspections to be held of the warehouse storage equipment and for training to be conducted every quarter on how to safely manoeuvre around the workplace.
This proves to be a major plus in making the warehouse more operational and efficient.
For more information on pallet racking and warehouse storage, contact the team at Monarch Shelving today.
Running an effective and successful warehouse is much more than having operations running smoothly and keeping costs under control. Sometimes it calls for having warehouse storage equipment that is bespoke and made to suit the varied weights and types of stock you shelve throughout the year. This is something that is not available through buying second-hand racking shelving from a warehouse shutting down and looking to clear out. With that option, you are stuck with what you have – a cost-cutting solution that you can only stock what it can hold.
When you work with a provider of pallet racking and commercial shelving Manchester, you have the option of not only considering your warehouse with the design but also taking into consideration what gets stocked upon it throughout the year.
Working with a company that has many years of industry experience and an available wealth of knowledge around project management on warehouse storage solutions, you can have your warehouse fitted to the maximum amount of storage and create solutions that have specific functionality and purpose for your business.
This can be revolving around seasonal stock, or solutions to allocate even more spacing for hot stock months. Whatever the requirement, specialists at Monarch Shelving Solutions allow clients to use our knowledge to create a solution for the company’s needs and remove the small-term cost-cutting measures of used racking shelving.
There is nothing worse than the old approach of it “always being done that way” when it comes to warehouse projects and no warehouse gets to break the mould by taking the same approach.
Being a forward-thinking business means that everything that goes on in your business has to be for the future. Having a system specifically designed, supplied and installed so that it takes into account future planning saves your company a fortune in the long run – never having to upgrade or build an extension or purchase an extra warehouse as your business grows.
Going the bespoke route enables you to work with our staff on all aspects, including health and safety, taking into consideration all of the latest rules and regulations to ensure that your specific design is both practical and meets relevant guidelines.
Working hand in hand with our designers ensures that no nasty surprises are waiting for you upon installation, such as aisle blockage, sprinkler and lighting protrusion and weakening of joints, fixtures and beams.
Contact the team at Monarch Shelving today for your ultimate solution in warehouse storage guaranteed to service your business for the long term.
Efficient management of stock levels is a challenge for logistics companies, warehouses and distribution centres as it ultimately depends on the business’s profitability.
Stock accumulation and storage requirements are equally important as having stock avoid a shortage of the product the company works with – the more units, the lower the unit cost – and having the storage space for it enables immediate availability of meeting customer demand.
Any imbalance in the amount of stock stored can end up reducing the company’s competitive edge over other businesses.
Many times, the stock volumes dictate exactly how you store the product. There is cycle stock that has to meet regular demand over long periods, safety stock that has to meet unexpected demand or demand in exceptional circumstances that have caused problems such as delays.
Seasonal stock for products with sales that increase sharply for certain times such as Christmas stock, recovery stock for products that can be partially totally reused and dead stock for obsolete merchandise unable to be reused and slated for removal from the warehouse are all considerations also.
Add to that, there is the speculative stock which is the expected stock of particular products that have short-term increases.
With so many variables in the type of stock that you hold within your premises at any one time or all year round, different types of storage will be required to keep on top of it all.
Pallet racking is a heavy-duty option where you can effortlessly match fast-moving items on lower levels with long-term products stacked higher above and accessible by forklift. These systems help to run more effective operations and reduce the number of forklift operations in aisles that can hold up orders being shipped.
Pallet racking is a durable solution that can reach the ceiling and store the maximum amount of stock without items being left on aisle ends without a place to go.
Commercial shelving is the alternative for short-term items or ones that come in smaller, shelf-able quantities.
For items with a limited sales pattern that rapidly move throughout your building, shelving is ideal in that it can be separated from the bulk of the warehouse operations and take up its own space in a corner or separate room and be picked by hand.
This means that space can be better utilised and stock can be evenly separated to not affect the picking operations. They also make stock takes an extremely easy exercise and greatly reduce stock loss and misplacement.
Contact the team at Monarch Shelving today for more information on warehouse storage equipment.
Payments we accept: 
Secure Shopping with Monarch Shelving Ltd
Monarch Shelving Ltd
Unit F,Daltry Street, Oldham,
Lancashire, United KingdomOL1 4AB
Tel: 0161 627 3444 or 0161 622 0022
| Fax: 01706 880520
© 2013 - 2015 Monarch Shelving Ltd
