Category Archives: Storage solutions

What Kind of Storage Should Perishable Stock Be Held With?

When you hear the words ‘perishable inventory’, you probably envision the immediate items such as food, beverages or pharmaceuticals. However, it encompasses many different kinds of products – such as cosmetics, flowers and plants, and chemicals among others. Whilst these products differ, they each have very similar challenges in their warehousing storage, and processing. Fortunately, there are many different forms of warehouse storage equipment, such as industrial storage racks, that work well within safe, efficient perishable inventory parameters.

The Concerns

There are some challenges to overcome and solutions to install within your warehouse setting to effectively store perishable goods among your other stock.

The first is an efficient date-sensitive inventory process, ensuring that the stock is kept only when it is within its healthy lifespan. The second is around climate control, ensuring that equipment is resistant to damage in cold, moist environments.

Cleanliness is going to play an even bigger factor, so your racking solution needs to allow for cleaning and be enabled for a washdown when required. The storage system also should maximise premium warehouse space for the compact footprint and minimize expensive repairs and downtime by being a low-maintenance system.

pallet racking

Pallet racking systems will always be key to maximizing cube space when storing any palletized inventory. The ability to create tall vertical storage and open up the floor space keeps pallets separated with easier and more efficient access.

Typically, first-in/first-out pallet racking systems are the go-to option for perishable inventory, but there are other recommendations within systems to also consider. Selective racking is a simple single or double-deep pallet rack that is most efficient for high numbers of stock with low pallet volume.

Pallet flow racking is a higher-density gravity flow system utilising separate aisles for loading and unloading. They are highly durable, wash-down compliant and able to be utilized in all warehouse storage climates.

Push-back racking stores multiple pallets deep in individual lanes – however, it is only accessed from a single aisle. For a perishable inventory, push-back is designed two-to-three deep storage and fast turn applications where the full lane of pallets is picked at the same time.

Mobile Pallet racking is another high-density storage system built on mobile carriages that move side-to-side to open aisle space with access to forklifts, whereas another option in automated storage and retrieval systems uses shuttles and cranes to pick from pallets in the system, requiring less vertical height but advantageous in cold storage areas with minimal workforce requirements.

Talk With Experts

No matter what the circumstances of dealing with perishable goods, there is an industrial storage racks solution for them by talking with a professional installer.

Talk with the team at Monarch Shelving today to discover the best solution for your perishable inventory.

Storage for the Supply Chain

Retailers and distributors prefer third-party logistics companies to store larger inventories within their warehouses. This is key to meeting increasing customer demand, and – with eCommerce growing at ever-expanding rates of popularity – companies are required to appeal to their broader customer bases.

Unique Storage Problems

When you run a third-party logistics warehouse, you have a rather unique storage problem. Different clients and potentially limited storage space to greet them. This plays havoc with trying to meet business goals and make a profit.

The importance of effective industrial storage racks within your operation cannot be understated. It is all about being efficient with your space allocation and resourceful with your options. Thoughts around pallet racking and commercial shelving within your business are the best solutions to meeting all expectations with clients and important contracts.

When a warehouse reaches storage capacity, logistics suppliers either have to move to a larger facility or shuffle their layout to make their clients happy during increased storage seasons.

Lacking Space

A lot of the time the available floor space is not enough to keep all of the stock for different clients, leading to one having to be disappointed and potentially looking for alternative space. In such situations, there are ways to re-evaluate your current storage and switch things around to make for a more spacious environment to work in.

Working with professional racking installers from Monarch Shelving, you can effectively plan for more stock storage by utilising space up to your ceiling or separating the entire warehouse space and designating certain areas for bigger stock.

These steps towards warehouse storage also make a world of difference to your operations, no matter how big or small they are. A smart and efficient storage solution will not only keep your current inventory organised but also prepare your space for newer products in a much easier way.

Better Strategies

Storage systems today are designed with the core principles of safety, efficiency, productivity and optimization whilst also being a time and cost-effective strategy.

Due to the amount of work being done in a multi-client storage warehouse and the weight involved, the organised system ensures that the products are securely stored, safe and well protected. They also improve the accuracy of inventory orders, keeping everything neatly displayed should any of your clients visit the premises.

Having a system that has much more storage potential helps to increase your potential with clients, allowing them to store more products without having to seek additional storage solutions elsewhere.

Contact the team at Monarch Shelving today for all the best solutions in warehouse storage equipment.

Choose the Right Storage

Are your current storage requirements needing a drastic overhaul? You may think that storage is not a hard thing to get right, but doing wrong can seriously impact your safety, space and workplace efficiency.

If you are currently wondering what the best solution is for your warehouse operations, there may end up being many different warehouse storage equipment solutions out there – so it helps to have the best idea of what your needs are.

Your choice will come down to the factors of what you are storing, what your available floor space is and what the processes of your workplace are.

Warehouse Racking

The solution for most companies is pallet racking or industrial storage racks. This is multi-levelled shelving that is designed for large warehouses that contain bulk storage.

Pallet racking holds heavy pallets with a focus on vertical storage to provide easy access for forklifts. There is also cantilever racking for storage of long and awkward items along the lines of pipes, rods and timber.

The typical industries that use these shelving solutions are larger warehouses, distribution centres, manufacturing facilities and retail storage warehouses. If your industry falls into one of these sectors then these solutions may be the best product for you.

Commercial Shelving

Commercial shelving is a solution designed for small to medium items, and these can be customisable between lengths and heights and what the shelf material is composed of (ie metal, mesh or chipboard).

This solution has a larger ranch of sectors that it can be ideal towards. This is quite common in retail stores and mechanical workshops, but also spans home garages, shipping containers and manufacturing facilities – as well storage and distribution warehouses.

This storage solution helps to separate smaller and larger items to accentuate space in the business. It also helps those responsible for the pick of these items to streamline their efforts and not end up looking for smaller items between larger ones.

Commercial shelving can be placed along a back wall or even in smaller rooms away from the main floor to help operations remain tight in the warehouse.

How to Choose

How is your current industrial storage setup looking and what is standing out as the problem you have? Is it hard to find items or are you currently cluttered?

The best way to know the solution is to have an assessment of your requirements with a professional from Monarch Shelving. Not only do we know how to identify how your storage can be improved – but we can also design bespoke systems for several specialist stock types.

Contact our team today for the best in industrial storage solutions.

Keeping Your Archives Stored Correctly

Every business has a certain amount of important documents that they want to protect and preserve – and they tend to grow more and more as time moves forward. Everything from company accounts, employee records or other documents that are integral to the business needs somewhere to keep them, and as years go onwards they will begin to take up more and more space. They need to be kept somewhere somehow, but where? Here are some archive storage solutions for inspiration.

Store Information Online

The things you need to keep can get physically bulky and require actual storage space, but some of them could be better served uploaded online. Sensitive documents are best kept under lock and key and away from the online community, but there are always some things taking up unnecessary space.

That’s not to say that information cannot be stored physically as a backup, but using an online location may open your mind up to what are priority documents and which are easily stored online.

Filing Cabinets

You would be surprised how many people overlook the easy solutions. Although they are bulky, filing cabinets do the job very effectively and protect your documents from such things as water, daylight and any vermin around your warehouse/office which would shred documents to nothing if given the chance.

Drawers in a cabinet are still among the best ways to separate records and archived items into categories, making it much easier to locate specific documents you need when searching for them.

These can take up corners of the office or smaller rooms away from the hustle and bustle and are some of the highest-selling office equipment Manchester.

Storage Racking

Along with stock in your warehouse, you can use commercial shelving should your filing cabinets fall short of meeting your archive storage requirements.

Specifically designed to help store and archive objects of importance, this shelving is strong, durable and relatively low on cost – which makes it perfect for long storage of vital documents that the company may require in the future. Racking is among the top-selling warehouse storage equipment for businesses that need to keep track of information as well as stock levels, and they can be stored in any size room.

For all information on pallet racking and commercial shelving Manchester, talk with our team at Monarch Shelving to find the very best solution for your archive storage solutions and keep your vital documents fully stored and secured.

How to Streamline Warehouse Storage

Growth for your business is not a bad thing at all, but it can mean that things can get a bit tight and you can run out of space without proper planning for the business increase.

Many business owners may think that simply moving to a bigger warehouse is the general solution to the problem, but that could be jumping a pretty expensive gun – especially when more cost-effective solutions do not involve full disruption by moving premises. Simply optimizing your storage space is a more suitable solution in most cases.

Identify the Problem

The first step is simple in realising that you are running out of space and need to optimise the area. There could be many reasons why you are running out of space, ranging from a poor pallet racking design to aisles that are too wide to inaccessibility issues.

If you know that you are going through a growth issue and that it is set to continue, increasing your storage space becomes the main focus. By inspecting the warehouse, you need to look for exactly how much dead space is surrounding your operations.

This could fall into underutilised areas or corners where empty boxes and tools are stored unnecessarily. This could even fall into bare walls that could have commercial shelving installed. Identifying this dead space is a key factor in boosting your current warehouse space.

Aisle Space

Dead space goes beyond forgotten corners and into areas that you didn’t previously consider. One of the most common areas is the allotment of aisle space that you currently use – or rather are not using.

Shallow storage may give you more room to move around but it decreases the amount of inventory you can store. By extending your pallet racking system, you can take up more floor space without obstructing equipment and walkways.

Mezzanine floors are also a great way to make the most out of your space by raising your storage area and providing up to 50% more storage as a result. Mezzanine racking does depend on warehouse set-up, but it could be another great option for storage in your current environment.

System Change

Sometimes it simply calls for disposing of your outdated racking system for something more streamlined – which is still cheaper than shifting your entire operation to a bigger complex.

If you have upped your inventory of particular products, double deep racking may be the better option in an upgrade. This allows for items to be stacked two-deep, which doubles your industrial storage in a single area whilst improving accessibility in storing similar items together.

For smaller items, you could also opt towards keeping them on commercial shelving in a single area so that storage of bigger items can be better maximised.

Contact the team at Monarch Shelving today for all warehouse storage equipment to maximise your existing space.

Awkwardly Shaped Storage Solutions

Efficiency is key in any warehouse operation and nothing plays a bigger hand in that than the optimization of your warehouse organisation and providing extra room for storage.

By selecting the right kind of racking for varying types of stock, this can be fully achieved – but awkwardly shaped stock can result in several problems that result in wasted space, damaged stock and difficulty for workers when it comes to unloading. All of these factors can then affect the overall efficiency of your warehouse.

Different types of stock can be cumbersome and cause issues, but different types of racking can overcome them all.

Bulky Items

Long and bulky items create larger-than-life problems within a warehouse environment, with regular pallet racking not having space that is adequate to store or segregate longer items.

Items such as pipework being stored are notoriously long, bulky and heavy and can come in different sizes which mean some segregation is required. The solution would come in the form of Cantilever racking to store long and bulky stock, including items like carpet rolls, metal poles and larger construction materials.

Cantilever racking makes loading and unloading very easy by not employing front uprights, giving them very high loading capacities for forklift and crane handling.

Long Fragiles

A cantilever is not a suitable solution for all long stock, especially if they are fragile as it could lead to damage.

Items such as timber, the different lengths and types could throw up problems when trying to load and unload. This is where a vertical racking system would be more effective, with items separated by adjustable beams to prevent leaning damage and make for easy picking.

Large Movables

Moveable stock is different when it comes to efficient storage with the increased potential for falling items being boxed up. This creates problems for space which can also affect time in unloading stock.

Items such as vehicle tyres get stacked on top of each other which increases the risk of collapsing and boxing them up results in wasted space. Leaving them vertically can provide a risk of them rolling which then becomes an even bigger danger.

This would be better suited to dynamic live storage racking which allows for segregation of product, easy removal for picking, forklift access and the safe and secure storage of movable objects. When one item is removed, another takes its place, ensuring that items are always available and there is no need to stack or box items.

For more information on warehouse organisation, industrial storage racks and commercial shelving needs, contact the team at Monarch Shelving today.

What Are Dense Warehouse Storage Systems?

Warehouse storage systems are the solution when making the most of the available floor space in your warehouse. When the density of your storage increases, placing and removing unit loads typically takes more time when you need to.

This means that solutions that offer high density are a necessity, although they can vary in how easily pallets can be accessed depending on your operation and individual requirements. The best option will differ depending on these, which is why it is always required that you discuss the solution with a specialist in storage solutions before committing to a system.

Go Double-Deep

With double-deep racking, pallets can be stored two deep in racks instead of just one, meaning four pallets can be stored between a pair of aisles instead of two.

This proves to be a much more effective use of warehouse space compared to conventional pallet racking systems. This will require specialist unloading by telescoping forklifts that are capable of reaching the rear pallets, and you should have two pallets per SKU to avoid the problems with shuffling goods when trying to retrieve the rear pallet.

Narrow Aisle

Narrow aisle storage systems have a reduced width between 1.5 to 1.8 metres to make the available floor space enable even more racking.

Similar to double-deep racking, this racking system also requires the use of specialist equipment such as narrow aisle trucks to manoeuvre through the area safely and effectively load/unload.

Drive-In Racking

With drive-in racking, forklifts can enter the racking to place and retrieve pallets instead of simply travelling alongside it in an aisle.

Drive-in racking is a high-density product that also offers good selectivity, this finds it utilised in a lot of cold stores where running costs are high space use needs maximum usage. This is a very popular mode of warehouse storage equipment in a lot of distribution and factory environments throughout the UK.

Discussing with a Professional

If you are still unsure about which form of a high-density storage system is right for your business, you should engage with our team at Monarch Shelving.

By talking with our experienced team, we can show you which high-density storage solution is fit for your needs and give a comparison into each solution in terms of investment, cost, handling capacity and utilisation of space.

Contact Monarch Shelving today to discuss your needs in, warehouse storage systems, industrial storage racks and commercial shelving for your business.

Warehouse Racking in Awkward Spaces

What you plan on storing, how big it is, how often it is replenished and how high you plan on stacking it are the main factors that determine how to choose bespoke commercial shelving and other warehouse storage equipment for smaller and more awkward spaces in your warehouse. Maximising whatever space is available is always the main thought, and it can be achieved by choosing a system that offers the smallest footprint with the maximum shelf area. Whilst this may limit to a small degree the height that you can take it to, many shelving systems allow you to mix and match what you will to best fill that available space with valuable stock.

Small Space

The type of racking system or shelving is going to be impacted by the overall size, shape and weight of the stored goods put upon it – as well as how those shelves are loaded or their use for storage such as archiving, which results in zero turnover and longer storage duration.

Whist certain modular approaches can fit most small spaces within warehouses, sometimes a more bespoke approach is required to fit in with smaller spaces or awkward shapes to maximise that space.

These types of industrial storage racks can be specially designed and constructed by a specialist in warehouse storage equipment to long-term store these specific items.

Awkward Space

Like small spaces, more awkward spaces present several challenges. Not only are you looking at a way to maximise the available area, but also to be able to safely and easily access the shelving and racking by either hand, steps or forklift operation.

Consideration taken into creating a system for awkward spaces requires even more attention to detail into what is being stored – and its size, weight and shape. It is even more important to examine space shelving solutions that can combine the required strength for the stored items along with the maximum shelf area for the minimum footprint.

There are many solutions from shelves for narrow spaces to tall warehouse shelving, and they both can be mixed and matched to create storage solutions able to work effectively in smaller and awkward spaces.

This can also incorporate a more bespoke unit designed by experts, with correctly and safely spaced shelving. Ensuring that shelving space is properly designed and implemented is among the chief safety concerns to get right from the onset.

Expert Help

Every warehouse is different and has different requirements for storage and shelving systems. To understand exactly how to fill it to its full potential, contact the team at Monarch Shelving today.

Optimising Order Picking for 2022

The order picking process of any warehouse or distribution business involves a lot of resources and planning on top of the costs, all to ensure your customers are ultimately satisfied with your operations.

Everything from global retail to small builders merchants has the same desired outcome – orders completed on time, no damage to stock and productivity costs reduced as much as possible.

Issues with warehouse picking operations can range from wrong items and quantities picked, paper-based picking and items stored in the wrong locations, resulting in them being missing from orders. Whilst some can point to human inaccuracy, it can also fall into warehouse storage equipment being ill-equipped for the task at hand.

When looking at your operations, systems can be overhauled to dramatically reduce the margin of error on picking lines and boost optimum organization for the business at the same time.

Racking and Storage

The quality and style of your storage solution are the most important factors in your overall process.

The picking process can be catered for better efficiency around products and fulfilment in the use of high quality, engineered, custom-built pallet racking systems and commercial shelving. Being able to adapt to storage needs during seasonal hikes inactivity, without the urging to hire out additional warehouse space, is essential in keeping your business costs reduced.

Having an upgraded system for storage of items built to client specification is a highly cost-effective way of saving both space and money, enabling the existing stock to fit nicely with more space on top for excess to hold until required. This will play greatly into savings as well as improving productivity within the warehouse.

Layout

As well as examining your existing industrial storage racks, there is ample opportunity to examine how to reduce travel time around the warehouse within the pick.

By examining your existing layout, there are opportunities to greatly improve zoning areas to save on time and increase picking, and that will sometimes come with a full layout change before implementing new racking solutions.

Over the years, you may have allocated smaller stock to aisle ends or separated sections of the warehouse. The opportunity to provide smaller commercial shelving units to handle these rare, smaller items into their specific part of the warehouse away from the larger picking aisles may result in increased productivity and reduced time between picks.

Between these solutions lay the best ways to reduce costs and time and increase the productivity of your staff, as well as listening to their thoughts on what can be improved.

Contact the team at Monarch Shelving today for bespoke order picking process solutions to your warehouse operations.

Adapting to New Storage Environments

The economy has seen some pretty significant shifts in 2021 where every kind of business has found itself rapidly adjusting to the needs of the new environment we are in.

Ever since the global pandemic, the buying habits of the public have majorly changed. The eCommerce market has skyrocketed whilst high street stores have found themselves scrambling to keep their doors open whilst consumers focus on the ease of online buying.

This has caused quite the strain on the logistics industry to adapt at a much quicker rate to meet the new demand, especially for the onset of next day delivery practice. This has put added ripple effect pressure on warehouses to have stock flying through at greater velocity and much greater volume in terms of stock.

This means a huge increase in warehousing space demand, which is now expected to rise even further. Whilst most business owners may feel the immediate need to purchase new warehouse land, there is also something that can accelerate the space needed to meet the demand in evaluating your current storage requirements and systems.

Evaluation

In your current warehouse set-up, there may be stock stored on pallet racking that is better suited to a form of commercial shelving which can be stocked in a side room that is currently not utilised.

By conducting a full breakdown of your current stock housing, you may discover that unnecessary stocking on various sized items is taking up huge potential for better storage. Stocking smaller items in a side room that are easily accessible provides a larger focus on what can be done with your warehouse layout for larger stock.

The other aspect to examine is how your stock is currently picked by workers. It may be a case of disorganised picking lanes that could be improved by listening to your workforce feedback in regards to aisles and what could be improved.

Requirements

When it comes to your current industrial storage racks, it could simply be a time to stock upwards instead of outwards. Once you have looked into shifting smaller items to shelving units, you can evaluate if your current racking could make better space by taking it to the building ceiling to be accessible by forklift.

If your current racking system is a bit outdated and could use something more modern and sustainable to stack to the ceiling. The team at Monarch Shelving are expert at working on racking systems for all kinds of bespoke requirements.

Call on us today to evaluate your system for warehouse storage equipment.

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